The Aerostructures Manufacturing Facilities act as a reliable sub-contractor or partner to leading aircraft and engine manufacturers and their sub-contractors, taking full responsibility for the design, fabrication and assembly and life support of products.
These products are (indicative):
- Medium size sub-assemblies for large civil aircraft.
- Large size sub-assemblies for military and regional aircraft.
- Small/medium size non rotating sub-assemblies for military and civil engines.
- Kits for modification and upgrade of aircraft and engines.
Production shops
The Aerostructures Manufacturing facilities house the metal forming, metal processing and final assembly operations. A number of production shops also offer capabilities such as:
- First Cut
- Tool Fabrication
- Sheet Metal Parts Fabrication and Surface Treatment
- Machine Parts Fabrication
- Tube Fabrication
Facilities - capabilities
- CAD/CAM & Engineering Analysis (CATIA, UNIGRAPHICS, NASTRAN-PASTRAN)
- Special Tool Design & Fabrication (CATIA)
- Material Evaluation (MRP)
- Tool Design & Fabrication (EUCLID)
- Machining (up to 5-axis CNC)
- Sheet Metal Forming (Incl. stretch forming)
- Chemical Processing
- Surface Treatments
- Welding (Spot, Seam, Tig, Electro-beam & Dubber Tig Welding)
- Tube Bending (up to 3" OD tubes)
- Assembly
- Packaging and Transportation
Support capabilities
- Planning and Production System Controlling (PRC)
- Monitoring system production materials' supplies (SAP)
- Manufacturing Engineering
- CNC Programming
- Program Management
Major Projects
- F-16 aircraft Air Inlets, Engine Access Cover (MCID & NSI)(LM Aero)*
- F-16 aircraft Aft Fuselage, F1 Fuel Tank, and Side Panels (LM Aero)*
- C-130J aircraft Plug & Mid Panels (LM Aero)*
- A 300/310 aircraft Passenger Door Frames (Aerolia)*
- A 319/320/321 aircraft Cargo Door Frames (Aerolia)
- A 330/340 aircraft Framework Lower Shell (Premium Aerotech)*
- Falcon 2000 & Falcon 900 aircraft Baggage & Emergency Doors (Dassault)*
- Falcon 900X aircraft Fuel Tanks (Dassault)*
- T-6A Rib Assemblies (Hawker Beechcraft)
- C-27J Loading Ramp & Cargo Door (Alenia)*
- UH-60 Black Hawk Side Panels (Sikorsky)
- Eurofighter Supersonic Fuel Tank Parts (EADS EUROFIGHTER)
- Boeing 757 Wing Stub
- Embraer ERJ-145 Service Door
- Agusta NH 90 Rear Ramp Door
- Eurocopter NH 90 & EC135 Fuselage Parts
- G.E Engine Parts
* HAI is sole source supplier
Composites
Manufacturing of aircraft and helicopter subassemblies in an all new facility with capabilities of sandwich carbon composite parts.
Certifications
HAI Aerostructures Manufacturing is certified per DΙ-8000A (ΒΟΕΙΝG), S-1000 (GE), MIL-I-45208A (LMTAS), and also Aerospatiale, Boeing, Dassault, EADS, GE, SNECMA, Lockheed Martin. Also certified per ISO 9001, ISO 9000-3 and AS 9100.
